Wireless Mass Concrete Temperature Monitoring & Maturity Sensor

Wireless Mass Concrete Temperature Monitoring & Maturity Sensor Specification

Interface Type
Bluetooth (BLE) / Wireless

Number of Specimens
Multiple Sensors Supported

Port Size
Custom

Response Time
30 seconds

Test Range
-40C to +80C

Measuring Range
-40C to +80C

Application
Mass Concrete Temperature Monitoring & Maturity Measurement

Display Type
Wireless Data Transmission to Mobile/App

Temperature
-40C to +80C

Specimen Size
No Restriction (for mass concrete applications)

Mounting Type
Embedded in Concrete

Automation Grade
Automatic

Operating Voltage
3.6V DC Battery

Humidity
0 to 99% RH (Non-condensing)

Features
Wireless, Waterproof, Durable, Real-time monitoring, Large memory, Data export

Frequency
2.4 GHz Wireless

Power Supply
Battery Powered

Accuracy
0.5C (within -10C to 60C)

Equipment Type
Wireless Concrete Maturity and Temperature Sensor

Resolution
0.1C

Usage
Temperature and Maturity Monitoring for Construction

Capacity
32,000 Data Points

Machine Weight
50 Gram (g)

Control Mode
Wireless Remote Monitoring

Sensor Cable Length
Customizable (1m-5m typically)

Calibration
Factory calibrated, user verification possible

Connectivity Range
Up to 60 meters (open space)

Compliance Standards
ASTM C1074, EN 206

IP Rating
IP68 Waterproof

Alarm Notification
Configurable alerts for threshold exceedance

Language Support
Multi-language App (Android/iOS)

Export Methods
CSV, PDF via App

Data Storage Capacity
Up to 32,000 readings per sensor

Operation Time
60-180 days (depending on interval and usage)

Sensor Type
Thermistor-based

Wireless Mass Concrete Temperature Monitoring & Maturity Sensor Trade Information

Minimum Order Quantity
1 Piece

Delivery Time
7 Days

About Wireless Mass Concrete Temperature Monitoring & Maturity Sensor

Wireless Mass Concrete Temperature Monitoring & Maturity Sensor VedaLite by Vedantrik Technologies

For Temperature controlled concrete and other concrete members.

Mass concrete elements such as rafts of High rise buildings, dams, thick foundations, piers, piles, and hot-block castings generate significant internal heat due to the exothermic hydration of cement. If this heat is not properly monitored, thermal gradients develop between the core and surface, leading to thermal stresses, micro-cracking, reduced durability, and long-term structural risks.

International standards such as ASTM C1074 (Concrete Maturity Method) explain how temperature history can be used to calculate maturity and strength development using scientific models like the NurseSaul and Arrhenius equations. This method allows engineers to predict real-time strength, optimize curing, and make informed decisions about formwork removal and prestressing operations.

Introducing VedaLite Wireless Concrete Temperature & Maturity Sensor

VedaLite by Vedantrik Technologies (Mumbai, India) is an advanced wireless concrete temperature monitoring and maturity system designed for mass concrete, high-rise buildings, infrastructure, and precast applications worldwide.

This innovative single wireless module is capable of measuring temperature at four critical locations simultaneously and also gives the Idea of thermal gradient:

- Ambient temperature

- Top of the concrete

- Middle of the concrete

- Bottom of the concrete

This multi-point sensing approach ensures accurate thermal profiling of rafts, dams, foundations, piers, piles, and thick structural elements.

Why Wireless Monitoring is Superior

Traditional wired temperature monitoring systems face multiple challenges:

- Signal errors due to long wire lengths

- Wire damage during reinforcement and concreting

- Data loss or inaccurate readings

- Complex installation and maintenance

VedaLite wireless technology eliminates these problems by:

- Removing long wire runs

- Preventing damage during casting

- Ensuring reliable, uninterrupted data

- Reducing installation time and labour costs

Economical Single-Module Multi-Point Monitoring

Unlike conventional systems that require multiple sensors and cables, VedaLite uses a single compact module to monitor four critical points.

This makes it:

- More economical

- Faster to deploy

- Easier to manage on large sites

- Ideal for high-rise rafts, dams, and infrastructure projects

Battery-Operated No 24/7 Power Dependency

VedaLite operates on a long-lasting battery for up to 60 days, which:

- Eliminates the need for continuous power supply

- Reduces site dependency on generators

- Ensures uninterrupted monitoring even in remote locations

Real-Time Data, Memory & Graphical Analysis

The system features:

- Inbuilt memory for continuous data logging

- Temperature vs. time graphical representation

- Wireless connectivity with mobile phones and laptops

- Real-time monitoring from anywhere on site

This allows engineers to:

- Track temperature rise and fall

- Control thermal gradients

- Prevent cracking

- Make informed construction decisions

Sacrificial and Reusable System Options

Vedantrik offers flexible solutions:

- Low-cost sacrificial wirless Concrete temperature multi-point sensing modules for single-use projects (mostly prefferd as No huge investment or high upfront cost involved)

- Reusable transmitter modules where only the sensors are sacrificial and transmitter is Re-Usable with extra cost.

This provides cost-effective solutions for both large infrastructure and repetitive construction projects.

Maturity & Strength Monitoring for Structural Concrete

When used in:

- Columns

- Beams

- Slabs

- Precast elements

- In-situ structures

- PT slabs

The same module can provide:

- Concrete maturity values

- Real-time strength estimation

- Reduced dependence on cube testing

- Accurate formwork removal timing

- Safer prestressing operations

As per ASTM C1074, a maturity-strength correlation is established for the specific mix design, enabling reliable strength predictions from day one.

Applications

- High-rise raft foundations

- Mass concrete structures

- Dams and spillways

- Bridge piers and pile caps

- Deep foundations and piles

- Hot-weather concrete

- Precast plants

- PT slabs and structural elements

Why Choose Vedantrik Technologies

- Wireless, cable-free monitoring

- Economical multi-point sensing

- Up to 60-day battery operation

- Real-time mobile and laptop connectivity

- Inbuilt data memory and graphs

- Sacrificial and reusable options

- Suitable for mass and structural concrete

- Developed and deployed in major infrastructure projects

Vedantrik Technologies Mumbai, India

Delivering advanced wireless concrete monitoring solutions for projects across India and worldwide.

Why Choose Our Wireless Concrete Sensor?

This sensor delivers reliable, high-accuracy temperature and maturity monitoring for mass concrete structures. Designed for demanding construction environments, its IP68 waterproofing, custom cable flexibility, and robust wireless connectivity make on-site implementation easy and efficient. With automatic data logging and real-time updates, you reduce risk and enhance concrete performance insight.

Effortless Remote Data Access and Export

Using Bluetooth and a multilingual mobile app, data from multiple sensors can be remotely monitored and managed up to 60 meters away. The solution supports CSV and PDF exports, making compliance and report generation straightforward and time-efficient. Configurable threshold alerts keep teams informed and responsive to any abnormal conditions.

Streamlined Compliance and Quality Assurance

Our sensor meets international standards (ASTM C1074, EN 206) and arrives factory calibrated, with user verification for assurance. Designed for mass concrete applications-regardless of specimen size-the system enables projects to meet quality objectives efficiently and confidently, while embedded installation keeps equipment secure during the curing process.

FAQ's of Wireless Mass Concrete Temperature Monitoring & Maturity Sensor:

Q: How do I install and use the wireless concrete temperature and maturity sensor?

A: The sensor is embedded directly into the concrete mass during pouring. Once installed, it automatically records temperature and maturity data, which can be accessed and managed via the dedicated mobile app on Android or iOS devices. Each sensor's cable length can be customized (1-5m) for optimal placement within structures.

Q: What are the main benefits of wireless monitoring for mass concrete applications?

A: Wireless monitoring eliminates manual data collection, reducing labor and risk. Real-time updates, automatic data logging, alert notifications, and robust waterproof construction ensure continuous, reliable performance throughout the curing period, ultimately improving construction quality control and decision efficiency.

Q: When and where should this sensor be used in construction projects?

A: The sensor is ideal during mass concrete pours, especially for foundations, bridges, dams, and large slabs. It's suitable for any site where accurate, automated temperature and maturity measurements are critical for quality assurance and compliance with global standards.

Q: How does data export and alarm notification work on this device?

A: Data collected by each sensor is wirelessly transmitted to the app, where it can be exported as CSV or PDF files. Configurable alarms notify users instantly if temperature thresholds are exceeded, allowing for timely action and process adjustments.

Q: What is the process for verifying sensor accuracy and calibration?

A: Sensors are factory calibrated and meet standards such as ASTM C1074. If required, users can perform simple verification checks outlined in the manual to ensure continued accuracy throughout the monitoring period.

Q: What is the connectivity range and how many sensors can be managed simultaneously?

A: The wireless connection operates up to 60 meters in open space, allowing remote access to sensor data from a safe distance. Multiple sensors can be monitored concurrently via the mobile app, providing comprehensive coverage for large or complex project sites.